Signum Oil Analysis and Your Maintenance Program

Abstract: Signum oil analysis and your maintenance plan information are provided by excellent flowmeter and flowmeter manufacturers and quotation manufacturers. Introduction Lubricants are the lifeblood of machinery and equipment. Just as doctors assess our health through blood analysis, the condition of critical equipment in factories needs to be monitored to see if they are functioning properly. The purpose of this technical topic is to clarify the maintainer. For more flowmeter manufacturers to select models and price quotations, you are welcome to inquire. The following are the details of the Signum oil analysis and your maintenance plan article. Introduction Lubricating oil is a new force in mechanical equipment. Just as doctors assess our health through blood analysis, the condition of critical equipment in factories needs to be monitored to see if they are functioning properly. The purpose of this technical topic is to define maintenance plans and identify where oil analysis is applicable to provide greater benefits. Maintenance Program Maintenance is the work of keeping something in good condition. Taking maintenance measures can prevent equipment failure and repair degradation problems of conventional equipment. When in use, most equipment requires regular maintenance, and it is necessary to adjust the conveyor belt, maintain alignment, and properly lubricate the rotating equipment. There are also various approaches to how to perform maintenance work, such as responsive maintenance, preventive maintenance, predictive maintenance, or reliability-centered maintenance. Responsive Maintenance (RM) is fundamentally based on“Let the equipment run until it is scrapped”the idea of ​​not taking any action to maintain the equipment. While there are no maintenance costs, repeated equipment replacements can be costly. More than 55% of the maintenance resources and maintenance operations of a typical plant are still responsive. Preventive Maintenance (PM) consists of actions taken according to a schedule to detect and prevent component degradation. Implementing preventive maintenance aims to save costs by controlling degradation and maintaining or extending service life. The disadvantage of this maintenance is that it requires a lot of manpower. Over 31% of maintenance resources and maintenance operations in an average plant are preventive. Predictive maintenance (PdM) refers to actions taken based on actual conditions. This maintenance removes stressors before any damage is done, extending service life while eliminating nearly all catastrophic failures. The advantage is that regular maintenance operations can greatly reduce overtime costs, reduce parts inventories, and improve plant reliability. The disadvantage is the huge investment in diagnostic equipment and the training cost of personnel. More than 12% of maintenance resources and maintenance operations in an average plant are predictive. Reliability-Centered Maintenance (RCM) provides a process for determining the maintenance required for all equipment in its operating environment. In a factory, not all equipment is equally important, and the probability of failure of different equipment is not the same. The Reliability Centered Maintenance (RCM) approach utilizes all available maintenance methods: 10% reactive, 35% preventive and up to 55% predictive maintenance. This maintenance requires significant start-up costs, training, equipment, and more. Reliability-Centered Maintenance (RCM) closely aligns plant resources with needs, improving equipment reliability and reducing costs. Oil Analysis (OA) and Maintenance Programs The question now is, which maintenance method does oil analysis belong to? Consider the following scenarios: Preventive maintenance (PM) is time-based and maintenance operations such as oil changes are established On a time basis, some plants change their lubricants monthly, quarterly, or annually. They are not concerned with the actual condition and performance of the oil, and this maintenance method does not use oil analysis as a tool. ●If a plant reduces operating hours and conducts regular analysis of lubricating oil to determine its actual condition and lubrication effect, the plant may extend the oil change period before the next maintenance cycle. This situation is reliability-centric predictive maintenance (PdM), where the actions taken are used to determine maintenance tasks based on quantified conditions. ● If a plant uses oil analysis to determine the condition of equipment in operation, then oil analysis falls under Reliability-Centered Maintenance (RCM). Keep in mind that Reliability Centered Maintenance (RCM) provides a maintenance process for determining all equipment in its operating environment. In the above cases, oil analysis is a good support for predictive maintenance or a reliability-focused maintenance program. Signum Oil Analysis ExxonMobil uses a variety of methods below to determine changes in the physical properties of lubricants, levels of contamination, and trends in equipment wear. Viscosity (ASTMD445 determination method): Shows the change of liquid resistance to flow. Viscosity test results can be passed through other liquids, showing physical changes or contamination. Oxidability (Fourier Transform Infrared Spectroscopy (FTIR) assay): Determines harmful by-products from thermal degradation. The oxidative properties of lubricating oils reflect physical changes. Nitration (FRIR assay): To determine the harmful by-products of fuel combustion, lubricating oil nitrification is a physical change, the same as oxidation. Ethylene Glycol (FTIR/ASTMD2982 assay): Determines the presence of engine coolant.

There are a wide variety of which are scientifically tested to have positive effects on the ability to coriolis density meter. insertion ultrasonic flow meter mass flow meter is one of them.

We are an experienced supplier of and have gained good reputaion among global customers. With a wide range of in offer, we can customize according to your requirement. Send us your enquiry at Sincerity Flow Meter.

fork density meter manufacturer problems are nothing new, almost every one of us have to go through them at some point of our lives and some of us never get rid of them. with the development of electromagnetic flow meter slurry technology, now provides a perfect cure for that.