Flow measurement application of microwave solid flowmeter in cement industry

Market: Building Materials Industry/Cement Production Application Note: EU Directive 2003/53/EC regulates the production of cement with reduced color difference. To meet government regulatory limits, iron sulfate must be added to cement production. Iron sulfate is suitable for the neutralization of chromium(VI). Incorporating iron sulphate into the cement production process can limit chromium(VI) levels to 2 ppm or less, greatly reducing the risk of skin disease for some individuals when exposed to freshly mixed cement. Due to the hazards of natural skin anti-acid protection, contact with raw concrete containing alkaline components should be avoided at all times. The addition of iron sulphate is done during the transport of the cement from the silo to the bagging area. For best results, it is critical to keep the dosage of iron sulfate to 0.5%. Therefore, continuous real-time monitoring of cement material flow is necessary. From this data the correct amount of iron sulfate to mix can be calculated. Lafarge Perlmoser GmbH's cement plant in Mannersdorf, Austria can pack about 6,000 bags of cement per hour. In the process flow of 4 independent flow lines, each line is equipped with MF3000 microwave solid flow meter to realize the optimal stirring of iron sulfate. At present, it not only meets the requirements of government regulatory restrictions, but also significantly reduces the amount of valuable iron sulfate, reducing the overall production cost. Advantages of MF3000 MF3000 Microwave Solids Flow Metering System Installed in the Feeding Pipe Non-contact mass flow online metering is embedded in the inner wall pipe, which does not hinder the mass flow. It is installed on the pipeline by a simple welding flange, and the debugging is simple and fast. Faji has decided on the Mütec MF3000 mass flow meter as the best solution for metering cement flow. Retrofitting existing metal piping is easily achieved by welding flanges on the piping and drilling an 18 mm hole. The complete installation takes only a few minutes and does not require any intensive modifications to existing processes. Advantages of metering Accurate on-line metering of cement mass flow Optimized ferric sulphate blending to meet regulatory limits Reduced ferric sulphate content required in the production process Easy and quick installation of mass flow meters into existing processes Suitable for pneumatic conveying System and free fall applications from several kilograms per hour to several tons per hour, adjustable metering range Sensor durable and reliable, compact size, maintenance-free design for easy system operation in existing applications Available with analog 4…20mA and digital RS485 output RS232 interface and M-Config program including Windows, it is quite convenient to configure and calibrate.

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